water-distribution-flowmetering01

Fluid and pipe conditions:

  • Pipe Outer Diameter:- 1600 mm
  • Pipe material:- carbon steel
  • Pipe wall thickness:- 11mm
  • Lining material:- Cement(mortar)
  • Lining thickness:- 21 mm
  • Ultrasonic flow meter Model:- Portaflow C
  • Detector Model:- FSSE
  • Mounting method:- Z

Industry & reference:
Jodhpur PHED

Situation before using UFM:
Chinese UFM not working. No other means of measurement. Metering required as water is billed.

Benefits & Improvements by using UFM:
Accurate measurement and portable UFM helps them to meters all dia. of pipe.

magnetic-separation-metal-from-water
Fluid and pipe conditions:
Slurry type raw water, pipe dia. 200mm

Application details:
A magnetic separation device is being developed for removal of iron and heavy metals from water.

Industry & reference:
Metals
Jindal Saw Pipe – Bhilwara

Situation before using UFM:
Process fluid is very dirty and electro-magnetic flow meter is not suitable giving unstable readings.

Benefits & Improvements by using UFM:
Actual flow is measured by duosonics. Non-intrusive sensor is preferable because of avoiding corrosion.

measurement-of-corromin-liquid_new
Fluid and pipe conditions:
Corromin Liquid, SS pipe 50mm

Application details:
Measurement of Corromin Liquid in Crude oil Plant at HMEL-Mundra

Industry & reference:
Oil
HMEL-Kandla

Situation before using UFM:
They have to cross check actual flow of corromin liquid. Used to prevent corrosion.

Benefits & Improvements by using UFM:
By using of clamp-on type UFM it is very easy to identify the actual flow of corromin at different location.

milk-measurement-yoghurt-preparation

Fluid and pipe conditions:
Milk
Pipe dia. 40mm

Application details:
In order to increase temperature suddenly, the milk flow mixing with steam to be measured.

Industry & Reference:
Food & Beverages
Sumul, Mother dairy…

Situation before using UFM:
Process temperature is very high(80 to 120 deg.C).
Electro-magnetic flow meter is not suitable.

Benefits & Improvements by using UFM:
Our UFM with high temperature sensor can measure the flow up to 200 deg.C product quality can be unified stably in blending.

Fluid and pipe conditions:
Pure water, SS Pipe
Dia. 50mm

Application details:
Corrosion protection in process line which can not be sterilized by heating.

Industry & reference:
Food & Beverages
Coca cola – Argentina

 

Situation before using UFM:
Flow rate was judged by checking the pump’s pressure  with pressure gauge, but choking in the pipe and fatigue of pump may lead to indicate wrong pressure.

Benefits & Improvements by using UFM:
By measuring actual flow rate, the flow speed is adjusted between 1.1 and 1.3m/sec. And prevent germs to attach on the internal pipe.   Magnetic flowmeter cannot work because of low conductivity(0.05μs/cm).

tire-curing-processFluid and pipe conditions:
Cooling water

Application details:
Cooling molded tire

Industry & reference:
Rubber
JK Tyre, Goodyear

Situation before using UFM:
Temp. of mold is controlled by mold temp. controller but the response is too slow to adjust the suitable water flow.

Benefits & Improvements by using UFM:
By measuring and adjusting the flow of cooling water,  temp. can be controlled faster and the quality of product is improved.

mayonnaise-flow-measurementFluid and pipe conditions:
Dressing and mayonnaise, SS pipe 50mm

Application details:
Flow measurement of starch syrup in the process line

Industry & reference:
Food & Beverage
International reference

Situation before using UFM:
The syrup is solidified when it is cooled during the production stops. Magnetic and volumetric flow meters are damaged due to the solid.

Benefits & Improvements by using UFM:
UFM has no problem because of non-intrusive sensors.

cornstarch-flow-measurementFluid and pipe conditions:
Starch syrup, 60 to 80 deg.C, 25 to 80mm pipe

Application details:
Flow measurement of starch syrup in the process line

Industry & reference:
Food & Beverage
International reference

Situation before using UFM:
The starch syrup is solidified when it is cooled during the production stops. Magnetic and volumetric flow meters are damaged due to the solid.

Benefits & Improvements by using UFM:
UFM has no problem because of non-intrusive sensors.

facility-diagnosis-systemFluid and pipe conditions:
Chilled water, MS pipe 200mm

Application details:
Flow & BTU measurement of Chilled  & Hot water

Industry & Reference :
Infrastructure HVAC/R
Infosys

Situation before using UFM :
They are using Electromagnetic flow meter. But they wants to cross check their Electromagnetic flow meter reading.
BTU measurement  is difficult by using flange type BTU meter.

Benefits & Improvements by using UFM:
By using UFM they can easily cross check the flow and get the actual flow value.

tire-curing-processFluid and pipe conditions:
Cooling chloroform carbon

Application details:
Flow measurement of cooling liquid Chloroform carbon bubbles easily.

Industry & reference:
Infrastructure HVAC/R
International reference

Situation before using UFM:
Judge the flow rate from pump by pump pressure

Benefits & Improvements by using UFM:
Actual flow is measured by UFM.  Non-intrusive sensor is preferable because of avoiding corrosion.

cool1

Fluid and pipe conditions:
Cooling water & Engine oil Pipe dia. 19mm

Application details:
Cooling forged metal & Inspection of flow rate of engine oil

Industry & reference:
Automotive
Tata Motors, Escorts…

Situation before using UFM:
Volume of cooling water is changed by monitoring temperature but the response of temperature is too slow to control.

Benefits & Improvements by using UFM:
By measuring and adjusting the flow of cooling water,  temp. can be controlled faster and the quality of product is improved. Magnetic flow meter does not work due to low conductivity.

tire-curing-processFluid and pipe conditions:
Silver plating liquid, PVC Pipe dia. 25 to 40mm

Application details:
Plating line flow speed 0.3 to 1.9m/sec.

Industry & reference:
Chem-pharma
International reference

Situation before using UFM:
The flow speed of plating liquid is adjusted by opening and closing valve with eye’s judging but the thickness of plating is not equalized precisely.

Benefits & Improvements by using UFM:

The flow speed on plating injection line is measured by UFM and controlled by  valve.  Then the thickness of plating is equalized.

energybtu1energybtu2

 

 

 

 

 

 

(Chilled Water, Hot Water, Condenser Water)

Comprehensive metering program is essential to effectively manage and conserve HVAC resources in a campus.

Fuji BTU meter provides the accuracy, flexibility and reliability to meet the requirements of most hydronic energy measurement applications. Flow, temperature and energy information is useful for:

  • Overall system performance verification
  • Determine current capacity v/s future need
  • Cost allocation
  • Monitoring chiller & boiler efficiency
  1. Cost saving
  2. Easy Maintenance
    (No Moving Parts)
  3. No Pressure Loss
  4. No Plugging / Clogging
  5. No Corrosion
  6. No Leakage
water-measurementFluid and pipe conditions:
Water,C.S.pipe 1600mm,
11mm thickness, lining mortar, lining thickness 21mm

Application details:
Water distribute to the RO plant and then distribute to the villages

Industry & reference:
GA infra, PHED,KMC

Situation before using UFM:
Electromagnetic flow meter  is already installed in the pipe.
They wants to compare the flow and also calculate the efficiency of water pump.

Benefits & Improvements by using UFM:
Fuji UFM shows almost same reading as per their design flow.

liquid-ammonia-measurementFluid and pipe conditions:
Liquid Ammonia (-30 Degree C), Pipe 75mm-400 mm

Application details:
Ammonia
Vam Machinery

Industry & reference:
Nectar Pharma

Situation before using UFM:
Liquid Ammonia ( -30 degree C) is very difficult to measured through any other contact type flow meter. You can not cut the pipe.

Benefits & Improvements by using UFM:
UFM is the only technology where we can easily clamp the sensor out side the pipe and get the flow very easily.

brine-flow-measurementFluid and pipe conditions:
Brine , Pipe 200mm, MOC-CS

Application details:
Brine chemical (-30 degree C)

Industry & reference:
PI Industries-Ankleshwar, SRF-delhi

Situation before using UFM:
It is difficult to measure this chemical by using electromagnetic flow meter

Benefits & Improvements by using UFM:
UFM is the best solution for this kind of liquid

btu-metering-systemFluid and pipe conditions:
Chilled Water, MS pipe 80mm

Application details:
BTU measurement. Chilled water and temperature Difference

Industry & reference:
Infosys-bangalore

Situation before using UFM:
BTU measurement is difficult by using flange type BTU meter. Installation process is difficult.

Benefits & Improvements by using UFM:
Clamp-on type UFM with BTU function reduced the installation cost.

neem-oil-measurementFluid and pipe conditions:
Neem Oil, pipe-SS 25mm

Application details:
Neem Oil is used for BIO fertilizer process

Industry & reference:
IFFCO- Kalol
Coromendel- fertilizer

Situation before using UFM:
It is difficult to verify the flow reading with compare to electromagnetic flow meter.

Benefits & Improvements by using UFM:
Clamp-on type UFM is best method for cross verification.

odcb-tdi-measurementFluid and pipe conditions:
ODCB & TDI, pipe-SS 50mm

Application details:
Benzene and toluene compounds used for process.

Industry & reference:
GNFC-Dahej

Situation before using UFM:
ODCB & TDI flow is very low. It is difficult to measure low flow by using vortex flow meter.

Benefits & Improvements by using UFM:
Clamp-on type UFM is best technology for low flow measurment.

sea-water-measurementFluid and pipe conditions:
Sea Water, pipe-SS 413mm

Application details:
Sea Water is used for condenser feeder

Industry & reference:
Coromendel- fertilizer–Vizag

Situation before using UFM:
Mag flow installation for this application is difficult.

Benefits & Improvements by using UFM:
Portable UFM is best option for sea measurment

etp-water-measurement2222Fluid and pipe conditions:
ETP Water, pipe-HDPE 150mm

Application details:
ETP-Water measurement

Industry & reference:
Textile industries- Rajasthan &Gujarat

Situation before using UFM:
Mag flow gives error due to solid particle into the liquid.

Benefits & Improvements by using UFM:
Duosonic model is best for ETP application due to Doppler technology.